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Facility · Production

Built for scale, designed for consistency.

Our Baddi (H.P.) facility runs three dedicated manufacturing lines — oral liquids, ointments and solid dosage forms — each purpose-built around the equipment and area design that dosage form demands.

See the lines
Oral liquids · 3,000 L Ointments · 300 / 2,000 kg Solid dosage · 27/35/45-station
TANK 6-HEAD FILL PACK FILL RATE 200 btl/min · TRANSFER 5,000 L/hr
Oral liquid line
3,000 L
Line status
Running
3
Dedicated manufacturing lines
200
Bottles / min · liquid filling
5,000
Litres / hour transfer pumping
27·35·45
Compression stations
Built for scale, by design

Consistency at scale doesn't happen by chance — it's built into the equipment, the area design, and the flow between them.

Every stage, from raw material to finished pack, runs inside a controlled, documented environment. Each line is purpose-built around its dosage form — so the tenth batch performs exactly like the first.

Three dedicated lines

Purpose-built for oral liquids, ointments and solid dosage

Each line is engineered around the equipment and area design its dosage form demands — with matched packing and full material traceability.

Line 01 · Liquids

Oral Liquid Manufacturing

3,000 L LINE

The full process in one continuous flow — sugar preparation and filtration, solvent heating, liquid manufacturing and storage tanks, and high-capacity transfer pumping. Bottle washing runs through a rotary system and hot/cold purified water tanks, feeding directly into 6-head filling and sealing, followed by inline homogenization, labeling, shrink-wrapping and strapping.

Line capacity
3,000 L
Transfer pumping
5,000 L / hr
Filling & sealing
200 bottles / min
Filling heads
6 head
Sugar prep & filtration→ Solvent heating→ Manufacturing & storage→ Rotary bottle wash→ 6-head fill & seal→ Homogenize · label · shrink
Line 02 · Topicals

Ointment & Topical Manufacturing

300 / 2,000 KG

Two dedicated ointment suites handle wax-phase and water-phase preparation, high-shear mixing and vacuum-assisted transfer through hydraulic and metering pumps. Tube and lotion filling run on single- and double-head heads, with dedicated conveyor lines feeding straight into tube and lotion packing areas.

Suite capacity
300 kg
Suite capacity
2,000 kg
Filling speed
40 tubes / min
Filling heads
1–2 head
Wax-phase prep→ Water-phase prep→ High-shear mixing→ Vacuum transfer→ Tube & lotion filling→ Dedicated packing
Line 03 · Solids

Solid Dosage — Tablets & Capsules

27 / 35 / 45-STATION

Granulation runs across two dedicated suites — fluid bed dryers, rapid mixer granulators, multi-mills and cone blenders — feeding compression across three lines. Coating is handled through auto-coaters and conventional coating pans with integrated de-dusting, while the capsule area runs dedicated filling machines, blenders and sifters for capsule-specific batches.

Fluid bed dryers
60–250 kg
Compression lines
3 lines
Compression stations
27·35·45
Granulation suites
2 suites
RMG & multi-mill→ Fluid bed drying→ Cone blending→ Compression→ Auto-coating & de-dusting→ Capsule filling
Pharmaceutical production line with automated filling and packing equipment
Packing & Finishing

Line-matched packing for every dosage form

Blister (ALU-ALU & ALU-PVC) and strip packing for tablets and capsules, pouch and tube packing for topicals, and bottle labeling, conveying and sealing for liquids — with static pass boxes and dedicated scrap-out points maintaining segregation.

Finishing & traceability

Every dosage form finished on line-matched equipment

Packing runs on equipment matched to each line, with segregation maintained between packing lines. Stainless-steel sampling and dispensing accessories are dedicated by area and batch stage, supporting clean material flow and full batch traceability from manufacturing through to packing.

Blister & strip packingALU-ALU and ALU-PVC blister plus strip packing for tablets and capsules.
Pouch, tube & bottle finishingTopicals and liquids finished, labeled, conveyed and sealed on dedicated lines.
Segregation & scrap-out controlStatic pass boxes and dedicated scrap-out points keep packing lines separated.
Batch-dedicated SS accessoriesJugs, scoops, measuring and sampling rods dedicated by area and batch stage.
Tablets / Capsules Topicals Liquids BLISTER STRIP → PACK POUCH TUBE → PACK LABEL SEAL → PACK PB PB PB PB = Static Pass Box · segregation maintained between lines
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Why it matters

The tenth batch performs exactly like the first.

Consistency at scale doesn't happen by chance — it's built into the equipment, the area design, and the flow between them. Our production lines are engineered for exactly that.

Frequently asked

Manufacturing & Production — answered

How many manufacturing lines does the facility run?+
The Baddi (H.P.) facility runs three dedicated manufacturing lines — oral liquids, ointments and solid dosage forms — each purpose-built around the equipment and area design that dosage form demands.
What is the oral liquid line capacity?+
The 3,000-litre oral liquid line covers sugar preparation and filtration, solvent heating, manufacturing and storage, transfer pumping up to 5,000 litres/hour, and 6-head filling and sealing running up to 200 bottles per minute.
What ointment and topical capacity is available?+
Two dedicated ointment suites of 300 kg and 2,000 kg capacity handle wax-phase and water-phase preparation, high-shear mixing and vacuum-assisted transfer, with tube and lotion filling at up to 40 tubes per minute.
What solid dosage equipment is used?+
Granulation runs across fluid bed dryers (60–250 kg), rapid mixer granulators, multi-mills and cone blenders, feeding compression on 27, 35 and 45-station machines, with auto-coaters, coating pans and dedicated capsule filling.
How is batch traceability maintained on the floor?+
Stainless-steel sampling and dispensing accessories are dedicated by area and batch stage, and static pass boxes with dedicated scrap-out points keep packing lines segregated — supporting full traceability from manufacturing through to packing.
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More of the facility

Facility · 01Quality Control LaboratoryGLP-compliant analytical & micro testing. Facility · 02Formulation & DevelopmentWhere every product begins.
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